Only as Strong as the Weld: Best Practices for Welding Titanium …
Apr 26, 2013 · Select a welder with low amperage capabilities – a power source with a range of three to 200 amps provides an excellent range for most titanium tube/pipe welding applications. Either an air- or water-cooled torch will suffice in this application, dependent on factors such as accessibility to the joint and welding amperage.
Think Beyond Pipe Welding for Induction Heating | MillerWelds
Dec 16, 2016 · ArcReach Heating Systems run off existing welding power sources, further enhancing convenience and lowering costs. This technology can save several hours and hundreds of dollars per weld joint. Contractors using ArcReach Heating Systems can see a return on their investment by the 11th joint they preheat. Induction isn’t only for pipe welding
Welding Stainless Steel Tube and Pipe: Maintaining Corrosion
Jan 22, 2013 · Operations typically use TIG welding for welding stainless steel tube and pipe, and it remains the optimal solution for extremely high purity applications on tube or pipe at or below 6-inch diameter and schedule 10 wall thickness. The preferred method for high purity food-grade stainless steel is an autogenous TIG square butt weld.
MIG Welding: Setting the Correct Parameters | MillerWelds
Apr 29, 2020 · The following basic MIG welding settings are for welding steel with solid wire. Joint design, position and other factors affect results and settings. When good results are achieved, record the parameters. Material thickness determines amperage. As a guideline, each .001 inch of material thickness requires 1 amp of output: .125 inch = 125 amps.
Pipe Welding Techniques to Avoid 9 Common Issues
Jun 2, 2020 · The Miller® PipeWorx 400 Welding System — with arc performance that’s optimized for fab shop pipe welding — is rated at 400 amps at 100% duty cycle, ensuring a strong, consistent arc all day, without having to stop in most process pipe scenarios. This is particularly helpful in applications where larger diameter wires and higher wire ...
Pipe Contractor Eliminates Back Purge on Stainless Steel Pipe
Dec 8, 2020 · For welding stainless steel pipe, Dixie Mechanical followed the traditional process of using a TIG root pass with an argon back purge followed by flux-cored fill and cap passes. The back purge on stainless steel was an especially time-consuming process, typically requiring 20 to 30 minutes depending on the pipe size to set up the argon ...
Flux-Cored Welding: The Basics for Mild Steel | MillerWelds
Jun 1, 2010 · Voltage and amperage settings for flux-cored welding in the horizontal position are usually the same or slightly less than settings for welding in the flat position. Angle the welding gun slightly upward for horizontal welds to accommodate for gravity. Vertical positions. Vertical welding, both up and down, can be difficult.
DIY Welding Project: Roll Cage Clamp System [Guide] - Miller
Jan 5, 2022 · For the exhaust clamps, weld the outside corners first and then the back side. STEP SEVEN: Attach the exhaust clamp to the parallel tube and C-clamp to the perpendicular tube.
A Guide to the 5 Basic Types of Weld Joints and Tips for ... - Miller
Jul 1, 2021 · Welders often use butt joints to join plate, pipe, tubing or any other application where a smooth, flush weld face is desired. Welding projects using this design can include an exhaust system on a car or joining panels for a door. Butt joints have good mechanical strength when fitted and welded properly. They can be designed in several ways:
Want To Improve Results When MIG Welding Stainless Steel?
Sep 13, 2021 · Stainless steel is ideal for welding applications that require long life and corrosion resistance — from fabricating fire pits and smokers to repairing damaged household items. MIG welding stainless steel can provide benefits for efficiency while still producing high-quality welds, but it’s important to keep in mind some best practices.
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